Asset Integrity Intelligence Platform

XZYNEXA

Turn inspection data into integrity decisions.

The system of record for your integrity data — tanks, vessels and piping, every contractor, every year, in one place: corrosion, risk-based inspection, remaining life, reporting and customer access.

RBI API 581Risk-based inspection
Remaining-lifeCorrosion analytics
Customer portalReporting & access
01 The Problem

Inspection data is scattered — and integrity decisions suffer for it.

You inspect every year — but the results arrive from different contractors, in different templates, and scatter across email, Excel, PDF and drives. When a decision or an audit needs the history, no one can find it fast.

  • Every contractor reports in a different template and format
  • History spread across email, Excel, PDF and external drives
  • Finding the records for a decision takes 2–3 days
  • DOEB or an auditor asks — and it's a week of the team searching
UT_readings_2024.xlsx
Tank653_report.pdf
CML_master_v7.xlsx
scan_email_thread
RBI_workshop.docx
field_photos/
02 The Solution

One platform for the entire asset integrity lifecycle.

XZYNEXA centralizes every inspection and integrity record into a single source of truth — from field measurement to engineering decision.

XZYNEXA WORKFLOWTank · Vessel · Piping
01Inspection
02Thickness Data
03Corrosion Rate
04Remaining Life
05RBI
06Report & Portal
One source of truth

Every contractor, every year, in one structured model.

Decide on evidence

See the thin CML, its trend and its source — not just a risk score.

Audit-ready

DOEB-ready records, pulled in seconds — not a week of searching.

What sets XZYNEXA apart

RBI tells you it's risky. XZYNEXA tells you where.

A risk score without a location is a warning you can't act on. XZYNEXA ties every risk back to the governing CML — the reading, the date, the contractor and the trend.

Typical RBI

“V-301 — high risk.”

  • …and then what?
  • Thin where? Which CML?
  • Measured when, and by whom?
  • No evidence behind the score
XZYNEXA

V-301 · CML-7 · 4.8 mm < t-min 5.0

  • Governing CML, below t-min
  • −0.9 mm/yr · 0 yr remaining life
  • Measured 2025-06 · contractor X
  • Every value traces back to its source file

Already have an RBI program? Plug it in. XZYNEXA is the data and evidence layer every engine is missing — not a competitor to it.

Structured by design

Every record traceable, from client to measurement.

See the domain model
ClientOwner / operator
PlantSite / facility
AreaProcess unit
AssetTank · Vessel · Piping
Monitoring LocationCML / TML
InspectionEvent + evidence
MeasurementsUT thickness readings
Engineering AnalysisCorrosion · RL · RBI
03 Platform Overview

Everything an integrity program needs.

Explore XZYNEXA
M01

Asset Management

Structured hierarchy of every tank, vessel and pipe circuit, with design data, materials and history.

M02

Condition Monitoring

Define, map and version condition monitoring locations across an asset's full lifetime.

M03

Inspection Management

Capture and approve ultrasonic, radiographic, visual and other inspection results with a full audit trail and evidence.

M04

Corrosion Analytics

Short- and long-term corrosion rates from ultrasonic thickness data, using methods based on API 653, 510 and 570 — for engineering review.

M05

Remaining Life

Remaining-life and next-inspection estimates from measured corrosion trends, for review by your qualified engineer.

M06

Risk-Based Inspection

Risk-based inspection scoring on a probability × consequence matrix, aligned to API 580 / 581.

M07

Reporting

Generate code-aligned inspection reports from live, validated platform data.

M08

AI Assistant

An AI assistant that helps surface potential anomalies and draft findings for review — supporting engineering judgment, not replacing it.

M09

Customer Portal

Publish dashboards and reports to owners and clients through secure, role-based access.

See XZYNEXA in action

Explore the platform.

Click through the core modules — the same workflow your inspection and integrity teams use every day.

Asset Register

Every tank, vessel and pipe circuit in one structured hierarchy.

1,284 assets
1,284
ASSETS
42.6k
CML POINTS
3
ALERTS
98%
COMPLIANT
TK-2207Crude Storage Tank2027-04
V-1140Pressure Vessel2026-11
P-08Piping Circuit2026-08
TK-2208Crude Storage Tank2028-01

Corrosion Analytics

Corrosion rate and remaining-life estimates from measured thickness data, for engineering review.

Shell Course 2
Thickness TrendUT · 2019–2026
t-min 9.5mm
0.18 mm/yr
LONG-TERM RATE
9.7 yr
REMAINING LIFE
2031
NEXT INSPECTION

Risk-Based Inspection

Probability × consequence scoring aligned with API 580 / 581.

API 581
5
4
3
2
1
P
1
2
3
4
5
High risk · 4 assets
Medium risk · 37 assets
Low risk · 1,243 assets

Inspection effort is ranked by risk, so the highest-consequence equipment is prioritised.

Reporting

Code-aligned inspection reports generated from live, validated data.

API 653
TK-2207 — External InspectionGenerated
V-1140 — Internal InspectionIn Review
P-08 — Circuit SummaryDraft
TK-2208 — External InspectionGenerated
Illustrative interface · sample data
04 Industries

Built for static-equipment-intensive operations.

Refineries

Crude units, columns, exchangers, complex piping.

Petrochemical

Reactors, pressure vessels, high-temperature service.

Power Generation

Boilers, drums, steam piping under creep & fatigue.

Tank Terminals

Storage fleets with API 653 inspection programs.

Chemical Plants

Corrosive and hazardous-service equipment.

Inspection Companies

Manage multi-client integrity data at scale.

05 Custom Digital Solutions

Beyond the platform — software built for your workflow.

When an inspection workflow needs something bespoke, XZYMODS designs and builds it — combining inspection domain expertise with modern software and AI engineering.

See custom solutions
PAUT & Drone Data

Platforms for advanced UT and remote inspection data.

Automated Reporting

Generate complex reports straight from field data.

AI Interpretation

AI-assisted tools for flaw and indication review.

Data Modernization

Migrate legacy records into structured systems.

06 Technology

Enterprise architecture. Engineering intelligence.

XZYNEXA is a secure, multi-tenant SaaS platform with isolated data per client, AI agents and analytics built over your integrity data — so decisions are always backed by trustworthy, available information.

  • Multi-tenant SaaS with isolated, encrypted data
  • AI agents & analytics over your integrity data
  • Scalable, secure cloud infrastructure
  • Your data is 100% yours — export everything, anytime
  • Never used to train external AI models without your written consent

Infrastructure: fully managed cloud — encrypted in transit and at rest, automatic backups.

View the architecture
Platform ArchitectureMulti-Tenant SaaS
EDGEField App · UT Devices · Customer Portal
Secure API
XZYNEXA COREAsset · CML · Corrosion · RBI · AI Agent
Cloud Infrastructure
Secure DB
Storage
AI / Analytics
Fits your workflow

Works with the data you already have.

Bring inspection data in, work it in XZYNEXA, and get it back out in the formats your team and clients expect.

Spreadsheet import
Excel / CSV migration
UT & NDT devices
Thickness data capture
PDF & Excel export
Code-aligned reports
API access
Connect your systems
07 Why XZYMODS

Built by inspection professionals — not generic software developers.

XZYMODS is a digital platform and asset integrity technology company. We come from API inspection, corrosion management and RBI — and we engineer that domain knowledge directly into XZYNEXA.

About XZYMODS
0
Integrated platform modules
API
653 · 510 · 570 native
RBI
Risk-Based Inspection
0.0%
Availability target
Get Started

Start with the data you already have.

Bring one unit or one tank group and we'll consolidate it into a live XZYNEXA — see your own plant's integrity record before you commit. Start small, your data stays yours, and you can export it anytime.